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TinyPumper: Radar Tank Sensor Kit
TinyPumper: Radar Tank Sensor Kit

How to install your TinyPumper Radar Tank Sensor

Greg Archbald avatar
Written by Greg Archbald
Updated over a week ago

What’s in the box? 🎁

TinyPumper Radar Tank Sensor Kit comes standard with:

  1. TinyPumper

  2. Zip ties

  3. 1.5” Diameter Radar Tank Sensor (with 2” NPT Tank Adapter / Reducer)

Overview

TinyPumper Gateway

TinyPumper works like a cellular modem for your production asset...

Essentially, the TinyPumper connects to the internet and the sensors around it connect to the TinyPumper via Bluetooth.

Magnetic Strips

The two soft black strips on back of device are actually a pre-installed magnetic base.

These work really well when attaching to metal surfaces like tanks and wellheads 🧲

Zip ties

Thread zip ties through eyelets and attach the gateway to any handrail, equalizer line, pole, etc.

1.5” Diameter Radar Tank Sensor with 2” NPT Tank Adapter / Reducer

This sensor connects with TinyPumper up to 50 meters (150 feet) away.

Most sensors are battery-operated and batteries can be switched out just as easily as changing the batteries in your TV remote control 😉📺

Tools Required for Install 🛠

1 – Reducers for Port Holes on Tank

Depending on the size of the open tank port, you may need a reducer fitting to match the 2” NPT tank fitting supplied with our sensor:

Pro Tip 🛠️

Reducers should be of a PVC material – NOT metal. Why? Because the metal will interfere with your radar signal 😮‍💨

Also, reducers should be as flush to top of tank as possible. 'Necks', 'risers', and additional connectors remove the radar sensor too far outside of the tank and will ultimately give you bad data:

Plan A – Adjustable Pipe Wrench to OPEN the tank port

Pro Tip 🛠️

Hand tightening is all that’s required to install radar 🖐️

Plan B – Cheater bar and Penetrating Oil

Pro Tip 🛠️

ATF/Acetone mix, AeroKroil, Liquid Wrench, PB Blaster, Royal Purple or WD-40 to open seized-up tank ports 💪🏻

Always have plan B | How to plan, Power, Funny

Be sure to confirm the following before installing Radar Sensor 👀 🧐

  1. Port is free of any obstructions between the face of the sensor and the base of the tank floor

  2. Port should be as flat as possible with the tank shell (not sloped at an angle...)

  3. Riser pipes, necks, and extra connectors should NOT be used for Radar installations. If a short riser is absolutely necessary, it should be no more than 2” in height:

  4. Also, radar / coupler should not protrude down into the tank either:

  5. Finally, the port should be at least 12 inches away from the side wall of the tank:

  6. The Tank cannot be more than 20ft tall

Assuming you meet all the requirements above, let's continue! If you have an outstanding question, please contact us a help@greasebook.com

Pro Tip 🛠️

If for whatever reason a Radar Tank Gauge isn't going to work for a particular asset or you have an open-top tank, you may be better suited for a submersible (hydrostatic) sensor like the one pictured below.

Simply let us know and we'll be glad to exchange your Radar Tank Gauge for a Tank Gauge that's more suitable:

How to Install Radar Sensor on Oil / Water Tank in 5 Easy Steps 🛢💧

Step 1 – Locate the unused port on the top of the tank for which the sensor is to be installed

Step 2 – Remove the threaded tank fitting to expose the open port.

Step 3 – Insert sensor into the reducer (hand-tighten only 🤚no wrench required) and screw it into the open port

Pro Tip 🛠️

If a tight seal between sensor and reducer is imperative, use silicone grease (not pipe tape) for a better seal.

Also, if the seal between tank and reducer needs to be tighter, use a wrench to tighten using the nut portion of the reducer (don’t torque the sensor!)

Finally, be sure not to over torque the bushing – too much muscle and they will crack 🔧❌

Step 4 – Now that your Tank Sensor is installed, it’s time to pair them with the TinyPumper.

IMPORTANT NOTE 📝📧

So we can pair the proper Radar Tank Sensor with each tank, please note:

  • which Radar Tank Sensor is installed in which tank

    • Write down the last 6 digits of Tank Sensor serial number as well as Tank Name/Number

  • which TinyPumper is installed on which site

    • Write down the last 6 digits of the TinyPumper serial number as well as the Asset Name (well name, battery, injector, etc)

Then, simply forward this to tinypumper@greasebook.com

⚠️ ATTENTION ⚠️

The Tank Sensor DOES NOT work as a stand-alone monitor. ❌🙅‍♂️📶

To be clear, Pressure Sensor must be located within 50 yards (150 feet) of the TinyPumper (pictured in image below) to connect to the internet and send its measurements.

Pro Tip 🛠️

Once the sensor is installed, install the TinyPumper a maximum of 50m (150 feet) from the sensor (don’t worry... installing inside the berm is fine!) Positioning the TinyPumper closer to the sensor will yield better signal reliability and battery longevity 🔋📈

Step 5 – Calibration of Tank Sensor will happen over the next 3-4 days. So that the sensor can auto-calibrate, you must continue to add your daily tank gauges to the Greasebook app. The sooner you add your manual tank gauges to the Greasebook app, the sooner your Tank Sensor will calibrate itself.

That's it!

Common Questions

What do the 'flashes' on Radar Tank Sensor mean?

One flash means all systems go – the sensor is healthy and it's properly transmitting data. ✅

Two flashes means sensor has low battery – you should switch out battery at your earliest convenience. 🪫

Three flashes means there is a wiring fault or bad sensor – give us a buzz and we'll help you troubleshoot it immediately. 🤝

Rapid flashes for 30+ seconds means Sensor is sending data.

Once the attempt is finished, Sensor will return to whichever blinking status it was in from the three listed above.

Is the device safe for H2S?

Yes, device is Class 1 Div 1 approved – everything we deliver is safe to work with inside the berm.

How often does the device poll?

It can poll as often as you require. Generally, we set it for 8, 4, or 1 hour intervals – but if you have power onsite and need every 5 minutes we can do that, too.

Why use Radar Tank Sensors over submersible (ie "hydrostatic") tank sensors?

The benefit of our device is that it’s CONTACTLESS. It’s a radar that stays OUT of the fluid.

This is important because where tank sticks or submersible sensors will both corrode and gunk up (bc they make contact with the fluid), ours does not.

Also, we’ve seen tank bottoms freeze which also screws up any sensors residing at the bottom of the tank.

Can we move the Radar sensor between tanks?

The radar sensor is simple to install and technically could be switched between tanks.

However, it takes a few days to calibrate and it does require work on our side to be able to set this up for you. So, each tank requires its own radar.

If you have a stripper well in which one tank at the battery takes 95% of the production before a load is called in or oil begins to spill over via the equalizer line, you COULD get away with one radar sensor per battery if you wanted.

Will the Radar Tank Sensor work on open top tanks if I make something to mount it? How close to edge of tank can it be mounted?

Yes. As long as it's mounted 12" or more from the side wall of tank, you'll be good to go.

Will the Radar Tank Sensor work with poly tanks or fiberglass tanks?

Absolutely.

If radar must point down, what is maximum angle it will work with on rounded top tanks?

Port should be as flat as possible with the tank shell. For tanks with round tops (or no tops), we can also source submersible tank gauges (which give us an accuracy threshold within 1%) and operate like this: https://youtu.be/geDC-UVS5yo?t=22

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