For the complete installation manual, refer to this article.
For the WiFi configration, refer to this guide.
Disclaimer
This Quick Start Guide provides the essential installation and commissioning steps for the Star Charge EVSE products only. Anyone tasked with performing work on the Star Charge EVSE family of products must read and understand all Technical and User Manuals included with the EVSE prior to installation or commissioning. This Quick Start Guide is not a substitute for the complete Technical or User Manuals. Failure to install or commission the Star Charge EVSE products properly may void the manufacturer warranty.
This Quick Start Guide is only intended as a reference for those who already have experience with the installation and commissioning of Star Charge EVSE's. Additionally, anyone using this Quick Start Guide must adhere to all local safety rules and regulations, be competent working in the presence of hazardous voltages, and be trained to follow proper Lock Out Tag Out (LOTO) procedures.
1. Cable Selection
Please Note: Wire size will vary per specific site conditions and must be sized by a qualified person.
Wattage | Quantity | Wire Gauge and Type |
11.5 kW | 2 | 4AWG copper cable for L1 & L2 |
| 1 | 4AWG or 6AWG copper cable can be used for GND depending on local regulations |
2. Package Contents
3. Mounting
Determine the desired mounting height.
Please note: For ADA compliance the top of the charger must be no higher than 48β above the finished floor.
Use the mounting plate (Fig. 2) as a template to mark the mounting holes on the surface where the charger will be mounted.
Select the proper mounting hardware depending on the surface the charger is being attached to. Expansion screws are included for standard mounting to drywall (Fig. 3). Depending on the surface, pilot holes may be necessary.
While mounting this bracket, ensure that it is level. Use any (4) of the (6) available mounting holes circled in (Fig. 2). Make sure that the mounting screws are securely fastened.
Remove the decorative cover of the charger using the supplied black plastic key.
Insert the key into the bottom slot and pry the cover off from the bottom edge toward the top (Fig. 4).
Hang the charger on the upper supports on the bracket and secure the bottom two mounting screws (Fig. 5).
4. Wiring
Remove the (9) screws as shown to separate the front cover from the charger base.
Note: only remove the screws shown. Each screw has a small rubber grommet which may come off when the screw is removed. Please make sure to retain these as each screw needs its own grommet (Fig. 6).
Remove the hole plug by pushing it out of the bottom of the charger (Fig. 7).
Ensure the supply circuit is de-energized and locked out / tagged out (LOTO) to prevent accidental energizing of the circuit before proceeding. Always check to ensure there is no voltage present before touching any potentially energized conductor!
Install a properly sized weather-resistant (if applicable) coupler and conduit through the wiring port shown in Fig. 7, and ensure it is properly secured.
Connect L1, L2, and GND (PE) as shown (Fig. 8). Pull on each wire to ensure it is secure. Attach the wire clamp to prevent stress on the connections.
Use the continuity setting on a standard multimeter to check for connectivity and short circuits as follows:
Connectivity
GND (PE) to ground at the power supply, or other applicable ground location, in the same electrical system. These two points should show continuity between them to confirm the grounding is properly installed.
Short circuits
Check the following points for short circuits by using the continuity setting on a standard multimeter.
Any continuity between these points indicates that the wiring is faulty at some point, and the unit should not be energized until the condition has been corrected.
L1 to GND
L2 to GND
L1 to L2
If permanent Ethernet connectivity is required, remove the network cable hole plug and install the CAT 5 cable using a properly sized M20/M22 or equivalent (weather resistant if applicable) connector to secure the ethernet cable / conduit (Fig. 9). Make sure the Ethernet cable clicks securely into place.
The Ethernet port is also used during web configuration in the following section. If the charger will not need a permanent Ethernet connection, there is no need to remove the network cable hole plug. The Ethernet cable can simply be plugged into the Ethernet port on the charger during configuration.
5. Power Up
Remove the lockout device on the breaker box and turn the circuit breaker back on to confirm the following voltages are present, using the AC voltage setting on a standard multimeter:
L1 β GND | 120VAC |
L2 β GND | 120VAC |
L1 β L2 | 240VAC |
The charger will go through a power up sequence and the LED light will change from white to green once the unit has successfully booted up.
6. Configuration
Please refer to this guide for software and WiFi configuration.
7. Button-Up
Reinstall the (9) front cover screws, making sure each screw location has the small rubber grommet before tightening. Refer to (Fig. 6) above for reference.
Please Note: If your unit has a display screen, be sure to reconnect this before closing the cover!
Then, reinstall the decorative cover by first inserting the top lip and then snapping it in place by firmly pushing down on the face of the cover, starting near the top and working your way towards the bottom. The bottom lip of the decorative cover should fit flush once completed.